Machine Vision
Systems that see production, process the data and make the right decision.
With over 20 years of experience we combine industrial image processing, artificial intelligence and automation into one engineering solution. From camera, lens and lighting selection to original software development, from high-speed image processing to multi-camera systems, from robot and PLC communication to SAP and database integration, our own engineering team manages the whole process.
With our Pi-Vision software we cover a wide range of applications, from quality inspection to OCR and barcode reading, from robot guidance to deep-learning-based defect detection.
We develop reliable, high-performance solutions for 24/7 production lines in many industries, especially automotive. With cameras, lenses and lighting in stock, we deliver the right technical solution for every project at the right cost and lead time.
Detects missing, wrong or partly fitted components on every product in assembly and production lines; faulty products are separated while still on the line.
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Reads serial numbers, expiry dates and lot codes, and works reliably on engraved, dot-peen or inkjet-printed text on metal and plastic.
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Gives the robot sight: feeding, placing, assembly, palletizing and rejecting faulty parts are done with positions supplied by the camera.
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Measures the part's position and angle with a 2D or 3D camera and guides the robot to the right point with high precision, enabling fixtureless loading and precise assembly.
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Inspects every part with a camera at line speed and makes an OK/NOK decision; faulty parts are rejected and results are recorded and reported.
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Finds the product in the image and determines its position and orientation; comparison with a reference sample verifies the right model and variant.
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Detects defects that are hard to define with rules on surfaces such as fabric, leather and glass using AI (CNN) models, and classifies products.
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Trained only on good products, the model catches every product that deviates from normal, including defects it has never seen, and shows where the defect is with a heat map.
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Separates the product from the background by classifying every pixel, finding the part's outline and position at pixel level even on difficult backgrounds.
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Finds scratches, stains, dents and colour defects on textile, metal, plastic and packaging surfaces with texture analysis, and verifies prints and labels.
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Reads 1D barcodes, QR and Data Matrix codes on moving products and in harsh conditions, passing the data to the PLC and database for traceability.
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Measures length, diameter, distance, angle and height with a camera without touching the part; with PIROBOTIK Measure, out-of-tolerance parts are rejected.
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Creates a 3D point cloud of the object with stereo, ToF and laser profile cameras for height and volume measurement, 3D matching and bin picking.
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Handling & Tending VideoElba · Heating
ABB robots fitted with grippers of our own design pick camera-located panel radiators off the roller conveyor and carry them.
ABB Robot · Gripper Design · Roller Conveyor · Semantic Segmentation · Line Management Interface
Machine Vision VideoPaşabahçe · Glass
Our machine vision software locates the glass bowls on the belt; the robot picks them off the belt with its multi-cup vacuum gripper.
Robotics · Machine Vision · Vacuum Gripper
Machine Vision VideoABB · Robotics & Automation
The camera finds the position and rotation of randomly placed parts; the robot uses this to pick them one by one.
ABB Robot · Camera · Position & Angle Detection · Operator Interface
Machine VisionMetalworking
The flange type (DN50, DN80…) is identified by shape matching and its centre and bolt holes are found; the robot's target angle and position are calculated with millimetre precision.
HALCON · Shape-Based Matching · Hole Detection · Robot Target Coordinates
Handling & Tending VideoArçelik · Home Appliances
In a fenced robot cell an ABB robot picks parts and feeds them to the processing station using the position correction measured by the camera.
ABB Robot · Machine Tending · Camera-Based Position Correction · Safety Fencing
Quality Inspection VideoTeknik Malzeme · Automotive
As headrests pass through the camera tunnel, our deep learning software inspects each one and makes an instant OK/NOK decision.
Deep Learning · Quality Inspection · Conveyor
Tell us about your line, your product and your goal; our engineers will recommend the right solution and hardware.
